Fiber Laser Cutting Technology – Top 5 Trends
The space for progress is massive and right around the corner when it comes to high-powered fiber laser cutting machinery. It is easy, to sum up, the future of such technology with a few words: “Fiber laser cutting technology is seeing rejuvenation as newer models are better built and more effective.”
But what are we to thank for this advance in technology? When it comes to it, it seems that many producers think differently. Some talk excessively about direct diode lasers (DDL), others point to faster and more powerful cutting rates, while the improved power consumption efficiency of these machines has been stated by a third party.
All in all, though, the future is very bright and it will have an immense impact. We agreed, therefore, to take a look at it and describe it to you. Let’s begin without further ado.
1. Direct Diode Innovations
Depending on the generation of the unit, the method of cutting is different when it comes to fiber laser cutting devices. But there is no better method suited than direct diodes for the mission.
This software is based on a diode used for the cutting process. This technique is so effective that anything can be cut by producers while requiring just 2000 watts of power.
This provides a sustainable climate for power use and one that will help producers more in the long run. Although they can cut through any fiber, these devices are so strong that they can use power levels of about 8000 watts to cut through any form of metal.
This allows greater degrees of flexibility for producers and provides excellent capabilities when it comes to cutting through any kind of content.
But behind that, there is true science. Just mentioning it won’t do our readers a favor, so let’s take a look at why DDL is better than technology for fiber, CO2, and discs.
The first advantage of using a diode as the cutting tool is the simplicity of it. Research reveals that when it comes to these machines, they are approximately 20 percent more powerful than other types of machines. To indicate that we are going to have to take a look at the other advantages on the list.
- Cutting Speed
This one is quite easy because research shows that for diode-powered fiber laser machines, cutting speed is almost 15 percent faster than its predecessors.
- High-quality Cutting
The third advantage comes in the form of cutting of greater quality. When cutting fibers and metals, these types of devices are almost 30 percent faster. The high-quality cut provides a major advantage to manufacturers over their rivals who still use previous-generation machines. Compared to other sources, the cuts that diode-powered machines make are superior.
2. High-Tech Machines
When it comes to the future of fiber laser cutting devices, this one is quite a guarantee. Implementing these changes (the ones listed above) would change the industry as a whole, according to multiple reports. The fiber cutting industry would be able to manufacture quality products, at a faster pace and much lower prices, with better equipment, higher speeds, and higher performance scores.
The people over at DXTech sell their goods for you to purchase to try some of these devices. You can also take a look at this speed map of fiber laser cutting to see how newer versions vary from older ones.
3. Reduced Energy and Maintenance
Maybe this is a technological transition that seems to be getting us behind. Manufacturers are still searching for ways to minimize operating costs, and purchasing the new fiber laser cutting machines is a perfect way to accomplish that.
These machines are designed to be fast, effective, and produce cuts of higher quality. But one more thing they’re designed to do is lower the cost of operations.
To put it plainly, an advance in technology has the potential to reduce the cost of operations by almost 30%. For any manufacturing plant that uses thousands of these units for large-scale production, this is a substantial amount.
The way to step forward is always automation. And while fiber cutting does see some degree of autonomous cutting, it is a great advantage for the industry to make changes to make the machines cut on their own.
For any producer, automation is perfect as it lowers labor costs. Not only that, but it allows people to work on these computers and to concentrate on other areas instead. A manufacturer could hire experts to maintain and repair them when they break down instead of running.
A producer doesn’t have to think about standby time, intensity, and the margin for error is dramatically decreased with automation.
Although we are far from fully autonomous fiber cutting, the signs of what is to come in the future are clear and obvious.
5. Integration into Industrial Applications
Many of you are not looking at it this way, but we are deep into the fourth industrial revolution of our time. And there are a few players this time that will light the fuse that gives our industries a great spark.
At present, Germany and China are the major players in the fiber laser industry. With Germany focusing on productivity and quality, both countries are manufacturing powerhouses, while China focuses on smart technology.
Nevertheless, both nations have made progress in developing and perfecting the fiber cutting industry. We’re well set to navigate the wave and see what brings to shore with such committed hands on deck.
We may be seeing a certain degree of automation already, but these two powerhouses pledge to perfect it. Efficiency is key, and what better way than with smart technology to concentrate on that?
Certainly, the future of fiber laser cutting is brilliant. The future will bring more than automation and productivity to world industries, with many innovative concepts already being tested and tried.
The areas that some focus on are certain aspects, such as cost-effectiveness, pace, and quality cutting. Others concentrate on automation and productivity and on delivering a better product to the market overall.